QA

Canlubang Plant 1 (Solid Oral & Packaging)

PLNT-1000

High-Volume Solid Dosage (Tablets, Capsules, Blister/Strip) • ISO Class 8 / Grade D Cleanroom Suites

Live Site RFC Sync

Plant 1 - Solid Oral • Core KPIs

Active Lines: 4 Tablet Presses, 2 Encapsulators, 3 Blister Lines
Solid Oral OEE
86.4%+3.1%
Tablets & Capsules>85.0%
Solid OTIF Fulfillment
98.1%+1.4%
940 solid orders on-time>95.0%
Right First Time
99.3%+0.4%
Zero tablet friability OOS>98.5%
Cleanroom Humidity
42.5% RH0.0%
HVAC Zone D Compliant40-50% RH
Solid Stock Valuation
₱248.2M-4.2%
Paracetamol & Excipients40d DOI
Plant 1 Compliance
99.6%+0.5%
480 operators certified100%
Active Solid Batches
12 Batches+2
Granulation & BlisteringMax: 15
Press & Blister Uptime
1,280 Hrs+56h
4 Tablet Presses Running>900h

Plant 1 - Solid Oral • Visual Analytics & Telemetry

Live performance graphs generated across manufacturing, quality assurance, and materials inventory.

Overall Equipment Effectiveness (OEE Trend)

Solid Oral tablet & encapsulation lines

86.4% MTD
ISO Class 8 / Grade D Cleanroom SuitesStatus: Nominal

Monthly Production Throughput (Units)

Planned vs. Actual output across active runs

1.68M Tabs/Wk
4 Tablet Presses, 2 Encapsulators, 3 Blister Lines101.4% plan achievement

Batch Disposition Breakdown (QM)

QA release & stability testing compliance

99.2% RFT
Released (CoA Ready): 76%
In-Process Testing: 14%
Stability 3M/6M: 8%
Pending Review: 2%
Total Lots Tracked: 120 Lots0 Critical OOS

Inventory Valuation by Category (MM)

Raw materials, active APIs, and packaging stocks

₱248.2M Total
Inventory Buffer: 42 Days DOISAP Valuation Type: Standard

SAP ECC 6.0 Enterprise Functional Modules

Direct telemetry feeds into all 10 ERP modules licensed by Interphil Laboratories.

Active Cleanroom Production Batches (PP) • Plant 1 - Solid Oral

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Paracetamol DC 90% 500mg Tablets
LOT-2026-0881•Solid Oral Suite 1 (Zone D)
On Schedule
Yield: 99.64%498,200 / 500,000 Tabs
Amoxicillin Trihydrate 250mg Capsules
LOT-2026-0882•Capsule Suite B
On Schedule
Yield: 99.12%247,800 / 250,000 Caps
Ibuprofen 400mg Film-Coated Tablets
LOT-2026-0883•Coating Suite C
On Schedule
Yield: 99.17%297,500 / 300,000 Tabs
Multivitamins + Zinc Caplet Blister Pack
LOT-2026-0884•Blister Packaging Line 3
On Schedule
Yield: 99%396,000 / 400,000 Tabs

Active In-Process Inspection Lots (QM) • Plant 1 - Solid Oral

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Paracetamol 500mg Finished Blister Packaging
QL-10081•Finished Product Release
Compliant
Analyst: R. Tan, QC ChemistTests: 6/6 Done
Amoxicillin Powder Blend In-Process Uniformity
QL-10082•In-Process QC
Pending Review
Analyst: M. Santos, In-Process QCTests: 8/10 Done
Ibuprofen 400mg Tablet Hardness & Friability
QL-10083•In-Process QC
Compliant
Analyst: A. De Leon, Solid QC LeadTests: 5/5 Done
Polyvinylpyrrolidone (PVP K-30) Raw Material
QL-10084•Raw Material Testing
Compliant
Analyst: E. Soriano, Raw Material QCTests: 4/4 Done